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        Silicone Sponge / Silicone Sponge R10400 M
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        Product Code: SILICONE-SPONGE-R10400-M

        Technical Data Sheet

        R-10400
        Flame Retardant Silicone Sponge
        R10400 M is a flame retardant closed cell sponge recognized to UL 94 V-0 requirements. This product is available in seven different thicknesses and delivers medium firmness, making it suitable for a wide range of gasketing applications. The material is flexible and compressible with excellent weather-ability and non-stick properties. In addition, R10400 M is post-cured to minimize volatiles for a clean gasketing application.

        HCR Chemistry
        R10400 M utilizes the high consistency silicone rubber (HCR) chemistry. This provides superior mechanical strength properties such as improved tear strength, abrasion resistance and tensile strength over other silicone rubber systems. Through the HCR process, R10400 M maintains a very uniform closed cell structure ensuring enhanced sealing properties. This specialty formulation is also designed for use in extreme temperature applications (-100°F to 500°F) allowing the specifying engineer a wide latitude.

        Pressure Sensitive Adhesive
        Optional acrylic and silicone pressure sensitive adhesives (PSA) are available. The factory-applied PSA eliminates messy secondary adhesive application. The proprietary priming process ensures adequate bond to the silicone sponge.

        Features / Benefits
        UL 94 V-0 recognized, in thicknesses from 1/16″ – 1/2″
        True closed cell silicone sponge for enhanced sealing properties due to uniform cell structure formed during the HCR curing process.
        Unique HCR silicone chemistry provides superior mechanical properties (increased tensile/elongation and tear strength) over competitive materials
        Silicone provides a very wide temperature use range of -100°F to 500°F
        Excellent environmental resistance to UV and ozone
        Post-cured at extremely high temperature / time cycle to reduce silicone out-gassing
        High dielectric strength provides electrical insulation
        Available with acrylic or silicone PSA as an option

        Typical Applications
        Flame retardant lighting gaskets
        Electronic and environmental high temperature seals
        Electronic and environmental weather gasketing
        Flame retardant insulation gasketing for aircraft bulkheads
        Flame retarant vibration fampining gaskets and seals

        Typical Physical Properties

        Property Test Method Typical Value Proposed
        Color Visual Blue/Gray
        Compression Deflection, psi (kPa) ASTM D1056 10 (69)
        Elongation % ASTM D412 250
        Tensile Strength, psi (kPa) ASTM D412 100 (690)
        Compression Set % ASTM D1056 10
        Tear Strength, ppi (kN/m) ASTM D624 20 (3.5)
        Density, lbs./ft.³ (kg/m³) ASTM D3574 35 (560)
        Environmental
        Water Absorption % ASTM D471 0.01
        Operating Temperature, °F (C) internal -100° to 500° (-73° to 260°)
        FDA Extractable (Food Contact) 21 CFR 177.2600 PASS
        Flammability
        Flame Rating UL 94 V-0
        Flame Spread Index, Ls ASTM E162 Class B
        Smoke Denisty, Ds ASTM E662 PASS
        Toxic Gas Emissions Rating SMP-800c PASS
        Euro Fire Protection (Rail) DIN5510-2 PASS
        Electrical and Thermal Properties
        Dielectric Constant ASTM D150 1.78
        Dielectric Strength, Volts per mil ASTM D149 200
        Volume Resistivity, Ohm-cm ASTM D257 8^15
        Thermal Conductivity, BTUin/hr/ft² (w/m k) ASTM C177 0.14 (.02)

        Additional information

        Color

        Gray

        Compression Deflection

        10 PSI

        Tensile Strength

        100 PSI

        Elongation at Break

        250%

        Compression Set

        10%

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