In hydraulic systems, the right hose makes all the difference—impacting performance, safety, and service life. Hanna Rubber is proud to be a premier supplier of Gates Hydraulics, offering proven hose solutions built for demanding industrial environments. At the forefront of Gates’ hydraulic technology is the MegaSys® line, engineered to reduce downtime, improve performance, and simplify system design.
MegaSys®: A Smarter Approach to Hydraulic Hose Design
The Gates MegaSys® product family represents a leap forward in hydraulic hose engineering. These hoses feature a reduced bend radius and up to 40% lower force-to-bend requirements compared to traditional hydraulic hoses. That added flexibility allows for tighter routing in compact applications, reduces hose stress, and simplifies both installation and maintenance. The result is a more efficient design process and better overall equipment performance.
Uniform Pressure Ratings for Simplified Selection
Unlike traditional hose systems that vary construction based on size and pressure, the MegaSys® line is designed with a uniform pressure platform. Hoses across various sizes can meet working pressures ranging from 3,000 to 6,000 psi, making inventory management easier and eliminating the guesswork in hose selection. This consistency improves design flexibility and supports a wide range of industrial and mobile applications.
Proven Durability Under Pressure
One of the standout advantages of Gates MegaSys® hoses is their ability to handle high-impulse applications. These hoses are tested to withstand up to one million impulse cycles—exceeding SAE requirements and outperforming many competing products. This exceptional durability translates to extended service life, reduced maintenance frequency, and lower operating costs over time.
MegaSys® Layline System for Smarter Hose Identification
Gates has also redefined hose identification with the MegaSys® Layline System. Each hose features a durable, color-coded layline running the full length of the hose, making identification fast and accurate in the field. The layline includes clear markings for pressure ratings and ensures correct couplings and assemblies are used. This reduces installation errors and improves safety, especially in time-sensitive maintenance situations.
Your Gates Hydraulics Partner
At Hanna Rubber, we are proud to support a wide range of industries with Gates hydraulic hose systems designed for reliability and performance. We maintain a strong inventory of Gates MegaSys® hoses and couplings, and our technical team is equipped to provide custom assemblies tailored to your specific needs. Whether you’re operating heavy equipment, industrial systems, or mobile machinery, we offer the expertise and product quality you can depend on.
Upgrade to Gates MegaSys® with Hanna Rubber
If you’re ready to improve the efficiency and reliability of your hydraulic system, Gates MegaSys® hoses offer unmatched performance and longevity. Hanna Rubber is your trusted source for Gates products, providing the support and service to keep your operations running strong. Contact us today to learn how Gates MegaSys® can enhance your hydraulic applications.